Drawing Review & Misc Work: 10.3 hrs

June 30, 2020 Another long day today, but progress is being made. I started by finishing installing the nut plates for the flap motor side covers so that's done for now. Since the next step in the instructions is to mount the wings and tail, I decided to go back through the drawings starting from... Continue Reading →

Electric Flap Drive: 10.0 hrs

June 29, 2020 I decided today to install the electric flap drive as the next step. First, I had to make a bunch of small components to mount the drive including spacers and random odds and ends to hold the motor in place. I drilled and installed the weldment mounts to the bulkhead and drilled... Continue Reading →

Pushrods & Empennage: 9.0 hrs

June 27, 2020 I spent today cleaning up all the recommendations from the tech advisor inspection. He wanted us to deburr all the empennage skins more thoroughly and re-squeeze every 3/32" rivet we could reach. It took a while but I finished that work on the rudder, the horizontal stab, and the vertical stab -... Continue Reading →

Rudder Pedal Brace: 5.0 hrs

June 26, 2020 The new rudder center brace and bearing block came in the mail today. The bearing block is a side block that I'm going to modify into a center block piece so that all the blocks are the same length. I drilled out the recesses as large as I could with the stepper... Continue Reading →

Seat Backs: 4.5 hrs

June 25, 2020 I went back to work on the seats today. Most of one seat has been drilled already. Today I drilled the other one and deburred both of them. We're debating on whether or not to prime the seat backs or just leave them bare aluminum, so for now they're gonna stay clecoed... Continue Reading →

Fuel Tanks & Rivets: 7.5 hrs

June 24, 2020 Since the left fuel tank has been deemed leak free, I re-attached it to the wing today. The Z brackets don’t line up exactly, but a small dowel and a little prying and it all bolted together ok. All the wiring and other parts came in, so everything is now in the... Continue Reading →

Floor Nut Plates Part III & Wing Conduit: 9.0 hrs

June 23, 2020 OMG MORE NUT PLATES! The rest of the nut plates arrived so I spent another day installing them into the floor. They suck to install, but they’re done and all the floors are removable instead of having to drill out rivets for every annual. Also, we want to add tie-downs in the... Continue Reading →

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