Mounting Trim Tab: 2.0 hrs

May 5, 2020 If you recall, a few days ago we primed all the trim tab parts and then promptly dimpled the trim tab spar where it was supposed to be countersunk. The replacement trim tab spar finally arrived so taking extra precautions this time to not screw it up again, we attempted to finish... Continue Reading →

Wing & Fuselage Cradles: 5.5 hrs

April 27-30, 2020 We finally got word that the QB wings and fuselage made it to Van's factory!! They're getting a quality inspection and then they'll get shipped down to us. In order to be ready to receive them, we needed to build some cradles to hold them. Doing some research of the forums and... Continue Reading →

Rod End Install: 1.0 hrs

April 25, 2020 In order to mount the elevators and ailerons we had to install the rod ends into the horizontal and vertical stabilizers. There's too much friction to install them by hand, so we had to make a special too. A quick trip to the hardware store for some 1/2" PVC pipe and glue... Continue Reading →

Bending Rudder Leading Edge: 2.0 hrs

April 23, 2020 These went easier than the elevators since the skin is thinner and we had a process developed, no photos today but it looks the same as bending the elevator leading edges. I ended up trying to use the seaming pliers again to get the lip bent a little further than the edge... Continue Reading →

Bending Elevator Leading Edge: 3.5 hrs

April 21, 2020 Bending the front edges of the control surfaces was a pain in the ass. The plans call for using a medium diameter round rod to form the bend and prevent the skin from just folding at a sharp angle. We started with the handle of a floor jack as our pipe and... Continue Reading →

Rudder Trailing Edge: 3.0 hrs

April 20, 2020 After a few days of letting the 3M adhesive cure on the trailing edge of the rudder, it was finally time to put some rivets in and see how straight we could keep the edge. The angle aluminum took a little effort to remove since the squeeze out from the wedge had... Continue Reading →

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